Ready for test
This commit is contained in:
@@ -179,7 +179,7 @@ void MyServerCallbacks::onConnect(NimBLEServer* pServer, NimBLEConnInfo& connInf
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void MyServerCallbacks::onDisconnect(NimBLEServer* pServer, NimBLEConnInfo& connInfo, int reason) {
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isBLEClientConnected = false;
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printf("Client disconnected - reason: %d\n", reason);
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reset();
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if (!finalAuth) reset();
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}
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void MyCharCallbacks::onRead(NimBLECharacteristic* pChar, NimBLEConnInfo& connInfo) {
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@@ -1,10 +1,10 @@
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// 3. Post Event to System Loop
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battery_data_t data = { .soc = soc, .voltage = voltage };
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// // 3. Post Event to System Loop
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// battery_data_t data = { .soc = soc, .voltage = voltage };
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esp_event_post(BATTERY_EVENTS, BATTERY_EVENT_UPDATE, &data, sizeof(data), 0);
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// esp_event_post(BATTERY_EVENTS, BATTERY_EVENT_UPDATE, &data, sizeof(data), 0);
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// Optional: Post warnings
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if (soc < 20.0) {
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esp_event_post(BATTERY_EVENTS, BATTERY_EVENT_LOW, NULL, 0, 0);
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}
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// // Optional: Post warnings
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// if (soc < 20.0) {
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// esp_event_post(BATTERY_EVENTS, BATTERY_EVENT_LOW, NULL, 0, 0);
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// }
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@@ -66,7 +66,7 @@ esp_err_t max17048_write_reg(uint8_t reg_addr, uint8_t MSB, uint8_t LSB) {
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esp_err_t max17048_friendly_write_reg(uint8_t reg_addr, uint8_t MSB, uint8_t LSB,
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uint8_t MSBmask, uint8_t LSBmask) {
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uint8_t origMSB, origLSB;
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esp_err_t err = max17048_read_reg(reg_addr, origMSB, origLSB);
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esp_err_t err = max17048_read_reg(reg_addr, &origMSB, &origLSB);
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MSB &= MSBmask;
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LSB &= LSBmask;
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MSB |= origMSB & ~MSBmask;
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@@ -1,2 +1,4 @@
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dependencies:
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bubblesnake/esp_socketio_client: "^1.0.0"
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bubblesnake/esp_socketio_client: "^1.0.0"
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esp-nimble-cpp:
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git: https://github.com/h2zero/esp-nimble-cpp.git
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@@ -10,6 +10,7 @@
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#include "calibration.hpp"
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#include "esp_pm.h"
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#include "mainEventLoop.hpp"
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#include "max17048.h"
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// Global encoder instances
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Encoder* topEnc = new Encoder(ENCODER_PIN_A, ENCODER_PIN_B);
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@@ -24,6 +25,8 @@ void mainApp() {
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}
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ESP_ERROR_CHECK(ret);
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main_event_queue = xQueueCreate(10, sizeof(main_event_type_t));
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WiFi::init();
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Calibration::init();
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@@ -31,6 +34,7 @@ void mainApp() {
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topEnc->init();
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bottomEnc->init();
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servoInit();
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max17048_init();
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setupAndCalibrate();
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@@ -7,52 +7,74 @@
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#include "encoder.hpp"
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#include "WiFi.hpp"
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#include "socketIO.hpp"
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#include "max17048.h"
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#include "esp_sleep.h"
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TaskHandle_t wakeTaskHandle = NULL;
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// Give C linkage so max17048.c (a C translation unit) can link against these
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extern "C" {
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TaskHandle_t wakeTaskHandle = NULL;
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QueueHandle_t main_event_queue = NULL;
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}
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void wakeTimer(void* pvParameters) {
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while (1) {
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vTaskDelay(pdMS_TO_TICKS(60000));
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// avoid accumulating events during re-setup or calibration
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if (setupTaskHandle != NULL || socketIOactive
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|| uxQueueMessagesWaiting(main_event_queue) > 2) continue;
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main_event_type_t evt = EVENT_REQUEST_POS;
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xQueueSend(main_event_queue, &evt, portMAX_DELAY);
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// ── Battery helpers ───────────────────────────────────────────────────────────
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static const char* battAlertTypeStr(batt_alert_type_t type) {
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switch (type) {
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case BATT_ALERT_OVERVOLTAGE: return "overvoltage";
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case BATT_ALERT_CRITICAL_LOW: return "critical_low";
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case BATT_ALERT_LOW_VOLTAGE_WARNING: return "low_voltage_warning";
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case BATT_ALERT_SOC_LOW_20: return "low_20";
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case BATT_ALERT_SOC_LOW_10: return "low_10";
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default: return "unknown";
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}
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}
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static bool postBatteryAlert(batt_alert_type_t type, uint8_t soc) {
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cJSON* payload = cJSON_CreateObject();
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cJSON_AddStringToObject(payload, "type", battAlertTypeStr(type));
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cJSON_AddNumberToObject(payload, "soc", soc);
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cJSON* response = nullptr;
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bool ok = httpPOST("battery_alert", webToken, payload, response);
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cJSON_Delete(payload);
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if (response) cJSON_Delete(response);
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return ok;
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}
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static bool postBatterySoc(uint8_t soc) {
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cJSON* payload = cJSON_CreateObject();
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cJSON_AddNumberToObject(payload, "soc", soc);
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cJSON* response = nullptr;
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bool ok = httpPOST("battery_update", webToken, payload, response);
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cJSON_Delete(payload);
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if (response) cJSON_Delete(response);
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return ok;
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}
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// ── Position helpers ──────────────────────────────────────────────────────────
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bool postServoPos(uint8_t currentAppPos) {
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// Create POST data
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cJSON* posData = cJSON_CreateObject();
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cJSON_AddNumberToObject(posData, "port", 1);
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cJSON_AddNumberToObject(posData, "pos", currentAppPos);
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// Send position update
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cJSON_AddNumberToObject(posData, "pos", currentAppPos);
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cJSON* response = nullptr;
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bool success = httpPOST("position", webToken, posData, response);
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cJSON_Delete(posData);
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if (success && response != nullptr) {
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// Parse await_calib from response
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cJSON* awaitCalibItem = cJSON_GetObjectItem(response, "await_calib");
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bool awaitCalib = false;
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if (cJSON_IsBool(awaitCalibItem)) {
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awaitCalib = awaitCalibItem->valueint != 0;
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}
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bool awaitCalib = cJSON_IsBool(awaitCalibItem) && awaitCalibItem->valueint != 0;
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printf("Position update sent: %d, await_calib=%d\n", currentAppPos, awaitCalib);
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cJSON_Delete(response);
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if (awaitCalib) {
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Calibration::clearCalibrated();
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if (!calibrate()) {
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if (!WiFi::attemptDHCPrenewal())
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setupAndCalibrate();
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else {
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if (!calibrate()) {
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printf("ERROR OCCURED: EVEN AFTER SETUP, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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else if (!calibrate()) {
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printf("ERROR: EVEN AFTER DHCP RENEWAL, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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}
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}
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@@ -65,21 +87,17 @@ bool getServoPos() {
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bool success = httpGET("position", webToken, response);
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if (success && response != NULL) {
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// Check if response is an array
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if (cJSON_IsArray(response)) {
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int arraySize = cJSON_GetArraySize(response);
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// Condition 1: More than one object in array
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if (arraySize > 1) {
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printf("Multiple peripherals detected, entering setup.\n");
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cJSON_Delete(response);
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return false;
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}
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// Condition 2: Check peripheral_number in first object
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else if (arraySize > 0) {
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cJSON *firstObject = cJSON_GetArrayItem(response, 0);
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} else if (arraySize > 0) {
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cJSON* firstObject = cJSON_GetArrayItem(response, 0);
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if (firstObject != NULL) {
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cJSON *peripheralNum = cJSON_GetObjectItem(firstObject, "peripheral_number");
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cJSON* peripheralNum = cJSON_GetObjectItem(firstObject, "peripheral_number");
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if (cJSON_IsNumber(peripheralNum) && peripheralNum->valueint != 1) {
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printf("Peripheral number is not 1, entering setup.\n");
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cJSON_Delete(response);
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@@ -87,22 +105,19 @@ bool getServoPos() {
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}
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printf("Verified new token!\n");
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cJSON *awaitCalib = cJSON_GetObjectItem(firstObject, "await_calib");
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cJSON* awaitCalib = cJSON_GetObjectItem(firstObject, "await_calib");
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if (cJSON_IsBool(awaitCalib)) {
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if (awaitCalib->valueint) {
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Calibration::clearCalibrated();
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if (!calibrate()) {
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if (!WiFi::attemptDHCPrenewal())
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setupAndCalibrate();
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else {
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if (!calibrate()) {
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printf("ERROR OCCURED: EVEN AFTER SETUP, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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else if (!calibrate()) {
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printf("ERROR: EVEN AFTER DHCP RENEWAL, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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}
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}
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else {
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} else {
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cJSON* pos = cJSON_GetObjectItem(firstObject, "last_pos");
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runToAppPos(pos->valueint);
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}
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@@ -115,62 +130,86 @@ bool getServoPos() {
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return success;
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}
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QueueHandle_t main_event_queue = NULL;
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// ── Wake timer (fires every 60 s) ────────────────────────────────────────────
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void wakeTimer(void* pvParameters) {
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while (1) {
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vTaskDelay(pdMS_TO_TICKS(60000));
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if (setupTaskHandle != NULL || socketIOactive
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|| uxQueueMessagesWaiting(main_event_queue) > 2) continue;
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main_event_type_t evt = EVENT_REQUEST_POS;
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xQueueSend(main_event_queue, &evt, portMAX_DELAY);
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evt = EVENT_REPORT_SOC;
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xQueueSend(main_event_queue, &evt, portMAX_DELAY);
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}
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}
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// ── Main event loop ───────────────────────────────────────────────────────────
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void mainEventLoop() {
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main_event_queue = xQueueCreate(10, sizeof(main_event_type_t));
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main_event_type_t received_event_type;
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while (true) {
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if (xQueueReceive(main_event_queue, &received_event_type, portMAX_DELAY)) {
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if (received_event_type == EVENT_CLEAR_CALIB) {
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Calibration::clearCalibrated();
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if (!calibrate()) {
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if (!WiFi::attemptDHCPrenewal())
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setupAndCalibrate();
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else {
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if (!calibrate()) {
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printf("ERROR OCCURED: EVEN AFTER SETUP, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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}
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}
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}
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else if (received_event_type == EVENT_SAVE_POS) {
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servoSavePos();
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if (!xQueueReceive(main_event_queue, &received_event_type, portMAX_DELAY)) continue;
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uint8_t currentAppPos = Calibration::convertToAppPos(topEnc->getCount());
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if (!postServoPos(currentAppPos)) {
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printf("Failed to send position update\n");
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if (!WiFi::attemptDHCPrenewal()) {
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setupAndCalibrate();
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postServoPos(currentAppPos);
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}
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else {
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if (!postServoPos(currentAppPos)) {
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printf("renewed dhcp successfully, but still failed to post\n");
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setupAndCalibrate();
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}
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}
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if (received_event_type == EVENT_CLEAR_CALIB) {
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Calibration::clearCalibrated();
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if (!calibrate()) {
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if (!WiFi::attemptDHCPrenewal())
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setupAndCalibrate();
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else if (!calibrate()) {
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printf("ERROR: EVEN AFTER DHCP RENEWAL, SOCKET OPENING FAIL\n");
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setupAndCalibrate();
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}
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}
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else if (received_event_type == EVENT_REQUEST_POS) {
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if (!getServoPos()) {
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printf("Failed to send position update\n");
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if (!WiFi::attemptDHCPrenewal()) {
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setupAndCalibrate();
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getServoPos();
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}
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else {
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if (!getServoPos()) {
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printf("renewed dhcp successfully, but still failed to post\n");
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setupAndCalibrate();
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}
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}
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} else if (received_event_type == EVENT_SAVE_POS) {
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servoSavePos();
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uint8_t currentAppPos = Calibration::convertToAppPos(topEnc->getCount());
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if (!postServoPos(currentAppPos)) {
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printf("Failed to send position update\n");
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if (!WiFi::attemptDHCPrenewal()) {
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setupAndCalibrate();
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postServoPos(currentAppPos);
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} else if (!postServoPos(currentAppPos)) {
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printf("Renewed DHCP but still failed to post position\n");
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setupAndCalibrate();
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}
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}
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} else if (received_event_type == EVENT_REQUEST_POS) {
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if (!getServoPos()) {
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printf("Failed to get position\n");
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if (!WiFi::attemptDHCPrenewal()) {
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setupAndCalibrate();
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getServoPos();
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} else if (!getServoPos()) {
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printf("Renewed DHCP but still failed to get position\n");
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setupAndCalibrate();
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}
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}
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} else if (received_event_type == EVENT_BATTERY_CRITICAL) {
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// Stop the motor immediately, persist position, notify server, then hibernate.
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// esp_deep_sleep_start() with no wakeup source = indefinite sleep until reset.
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// The MAX17048 VRESET comparator handles detection of battery recovery.
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servoOff();
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servoSavePos();
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batt_alert_type_t alertType = bms_pending_alert; // snapshot volatile
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postBatteryAlert(alertType, established_soc);
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printf("CRITICAL BATTERY EVENT (%s, SOC=%d%%). Entering deep sleep.\n",
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battAlertTypeStr(alertType), established_soc);
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esp_deep_sleep_start();
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} else if (received_event_type == EVENT_BATTERY_WARNING) {
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postBatteryAlert((batt_alert_type_t)bms_pending_alert, established_soc);
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} else if (received_event_type == EVENT_REPORT_SOC) {
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postBatterySoc(established_soc);
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}
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}
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vTaskDelete(NULL);
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}
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}
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120
src/max17048.c
120
src/max17048.c
@@ -1,44 +1,120 @@
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#include "max17048.h"
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#include "esp_err.h"
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#include "mainEventLoop.hpp"
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#include "i2c.h"
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#include "esp_timer.h"
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#include "esp_err.h"
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#include "esp_log.h"
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#include "freertos/FreeRTOS.h"
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#include "freertos/queue.h"
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#include "freertos/task.h"
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static const char *TAG = "BATTERY";
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uint8_t established_soc;
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uint8_t established_soc = 100;
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volatile batt_alert_type_t bms_pending_alert = BATT_ALERT_CRITICAL_LOW;
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static TaskHandle_t bms_event_handler = NULL;
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void IRAM_ATTR alrt_ISR(void* arg) {
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BaseType_t xHigherPriorityTaskWoken = pdFALSE;
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vTaskNotifyGiveFromISR(bms_event_handler, &xHigherPriorityTaskWoken);
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portYIELD_FROM_ISR(xHigherPriorityTaskWoken);
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}
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esp_err_t max17048_init() {
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esp_err_t err = ESP_OK;
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uint8_t status, _;
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err |= i2c_init();
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err |= max17048_read_reg(MAX17048_REG_STATUS, &status, &_);
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err |= bms_set_alert_bound_voltages(3.3, 4.2);
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err |= bms_set_reset_voltage(3.25);
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err |= bms_set_alert_bound_voltages(3.3f, 4.2f);
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err |= bms_set_reset_voltage(3.25f);
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err |= bms_set_alsc();
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err |= bms_clear_status();
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xTaskCreate(bms_checker_task, "BMS", 4096, NULL, 20, &bms_event_handler);
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gpio_config_t io_conf = {
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.pin_bit_mask = (1ULL << maxALRT),
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.mode = GPIO_MODE_INPUT,
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.pull_up_en = GPIO_PULLUP_ENABLE,
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.pull_down_en = GPIO_PULLDOWN_DISABLE,
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.intr_type = GPIO_INTR_NEGEDGE,
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};
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gpio_config(&io_conf);
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gpio_install_isr_service(ESP_INTR_FLAG_LEVEL1);
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gpio_isr_handler_add(maxALRT, alrt_ISR, NULL);
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ESP_LOGI(TAG, "MAX17048 initialized, ALRT interrupt on GPIO %d", maxALRT);
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err |= bms_clear_status();
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err |= bms_clear_alrt();
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return err;
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}
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// Helper: Function reading MAX17048 SOC register, returning battery percentage
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uint8_t bms_get_soc() {
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// uint16_t raw_soc, raw_vcell;
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uint16_t raw_soc;
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// Read SOC (Register 0x04)
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if (max17048_read_reg(MAX17048_REG_SOC, ((uint8_t*)&raw_soc)+1, (uint8_t*)&raw_soc) == ESP_OK) {
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return (raw_soc >> 8) + raw_soc & 0x80; // round to the nearest percent
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} else {
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ESP_LOGE(TAG, "Failed to read MAX17048");
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return 0;
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if (max17048_read_reg(MAX17048_REG_SOC, ((uint8_t*)&raw_soc) + 1, (uint8_t*)&raw_soc) == ESP_OK) {
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// upper byte = whole percent; lower byte msb = 0.5%; round to nearest
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return (uint8_t)(raw_soc >> 8) + ((raw_soc & 0x80) ? 1 : 0);
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}
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ESP_LOGE(TAG, "Failed to read SOC register");
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return 0;
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}
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||||
|
||||
esp_err_t bms_set_alert_bound_voltages(float min, float max) {
|
||||
uint8_t minVal = (uint16_t)((float)min * 1000.0) / 20;
|
||||
uint8_t maxVal = (uint16_t)((float)max * 1000.0) / 20;
|
||||
uint8_t minVal = (uint8_t)((uint16_t)(min * 1000.0f) / 20);
|
||||
uint8_t maxVal = (uint8_t)((uint16_t)(max * 1000.0f) / 20);
|
||||
return max17048_write_reg(MAX17048_REG_VALRT, minVal, maxVal);
|
||||
}
|
||||
|
||||
esp_err_t bms_set_reset_voltage(float vreset) {
|
||||
uint8_t maxVal = (uint16_t)((float)vreset * 1000.0) / 40;
|
||||
max17048_write_reg(MAX17048_REG_VRST_ID, vreset, 0);
|
||||
}
|
||||
uint8_t val = (uint8_t)((uint16_t)(vreset * 1000.0f) / 40);
|
||||
return max17048_write_reg(MAX17048_REG_VRST_ID, val, 0);
|
||||
}
|
||||
|
||||
void bms_checker_task(void *pvParameters) {
|
||||
uint8_t prev_soc = 100;
|
||||
|
||||
while (true) {
|
||||
ulTaskNotifyTake(pdTRUE, portMAX_DELAY);
|
||||
|
||||
uint8_t status, _;
|
||||
if (max17048_read_reg(MAX17048_REG_STATUS, &status, &_) != ESP_OK) {
|
||||
ESP_LOGE(TAG, "STATUS read failed");
|
||||
bms_clear_alrt();
|
||||
continue;
|
||||
}
|
||||
|
||||
uint8_t soc = bms_get_soc();
|
||||
established_soc = soc;
|
||||
|
||||
// Clear before posting to queue so ALRT pin is deasserted promptly
|
||||
bms_clear_status();
|
||||
bms_clear_alrt();
|
||||
|
||||
main_event_type_t evt;
|
||||
|
||||
if ((status & VHbit) || (status & HDbit) || ((status & VLbit) && soc < SOC_CRITICAL_VL)) {
|
||||
// Critical: overvoltage (hardware fault) or battery truly empty
|
||||
bms_pending_alert = (status & VHbit) ? BATT_ALERT_OVERVOLTAGE : BATT_ALERT_CRITICAL_LOW;
|
||||
evt = EVENT_BATTERY_CRITICAL;
|
||||
xQueueSend(main_event_queue, &evt, portMAX_DELAY);
|
||||
|
||||
} else if (status & VLbit) {
|
||||
// Undervoltage but SOC still healthy — likely a transient load spike
|
||||
bms_pending_alert = BATT_ALERT_LOW_VOLTAGE_WARNING;
|
||||
evt = EVENT_BATTERY_WARNING;
|
||||
xQueueSend(main_event_queue, &evt, portMAX_DELAY);
|
||||
|
||||
} else if (status & SCbit) {
|
||||
// 1% SOC change: check downward threshold crossings for user notifications
|
||||
if (soc <= SOC_WARN_10 && prev_soc > SOC_WARN_10) {
|
||||
bms_pending_alert = BATT_ALERT_SOC_LOW_10;
|
||||
evt = EVENT_BATTERY_WARNING;
|
||||
xQueueSend(main_event_queue, &evt, portMAX_DELAY);
|
||||
} else if (soc <= SOC_WARN_20 && prev_soc > SOC_WARN_20) {
|
||||
bms_pending_alert = BATT_ALERT_SOC_LOW_20;
|
||||
evt = EVENT_BATTERY_WARNING;
|
||||
xQueueSend(main_event_queue, &evt, portMAX_DELAY);
|
||||
}
|
||||
prev_soc = soc;
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
@@ -40,11 +40,12 @@ void servoInit() {
|
||||
gpio_sleep_sel_dis(servoPin);
|
||||
|
||||
// Configure servo power switch pin as output
|
||||
gpio_reset_pin(servoSwitch);
|
||||
gpio_set_direction(servoSwitch, GPIO_MODE_OUTPUT);
|
||||
gpio_set_level(servoSwitch, 0); // Start with servo power off
|
||||
|
||||
// Configure debug LED pin as output
|
||||
gpio_reset_pin(GPIO_NUM_22);
|
||||
gpio_reset_pin(debugLED);
|
||||
gpio_set_direction(debugLED, GPIO_MODE_OUTPUT);
|
||||
gpio_set_level(debugLED, 0); // Start with LED off
|
||||
|
||||
|
||||
@@ -156,6 +156,7 @@ void setupLoop() {
|
||||
}
|
||||
else {
|
||||
printf("Token read unsuccessful, entering setup.\n");
|
||||
nvs_close(authHandle);
|
||||
initialSetup();
|
||||
}
|
||||
}
|
||||
|
||||
Reference in New Issue
Block a user